Robotic Palletising and Packaging Systems
Our robotic palletising systems are designed to automate end-of-line packaging operations by accurately stacking products onto pallets according to predefined pallet patterns. Systems can be configured to handle cartons, trays, bags, crates, cases and other palletised products across a wide range of manufacturing environments.
In addition to robotic palletisers, we can integrate conveyors, case packers, sleeve wrappers, metal detectors, checkweighers, pallet labelling systems, stretch wrappers and strapping machines to deliver complete end-of-line automation solutions.
Whether the requirement is a single robotic palletising cell or a fully integrated packaging line, systems are specified according to the products being handled, required throughput and available floor space.
Choosing the Right Robotic Palletiser
Selecting the correct robotic palletising system depends on the products being handled, required throughput, pallet configuration and available production space.
Robot payload, reach, end-of-arm tooling, the number of pallet locations and future production requirements all influence the most suitable solution. We specify robotic palletising systems according to each application, ensuring the equipment integrates efficiently with existing production lines and end-of-line automation.
Articulated Robotic Palletisers
Flexible & Scalable Automation for High-Speed Operations
UTECO Srl in Italy manufactures our articulated robotic palletising systems using industrial robot platforms from Fanuc, ABB, KUKA and Motoman. We also supply high-speed, compact pick-and-place systems that can be integrated into existing production lines. Our range includes multi-axis gantry robots designed to handle multiple production lines simultaneously.
We also supply mobile robotic palletising systems capable of handling up to eight infeed lines or pallet-building stations. These systems incorporate barcode scanning and sorting functionalities for greater efficiency. End-of-arm tooling is specified according to the products being handled, with mechanical grippers commonly used for finished products and vacuum tooling typically utilised for interlayer sheets or pallet bases.
For food and beverage industry applications, particularly in wash-down environments, we can supply equipment in stainless steel, including robotic tooling, robot bases, protective guarding, and conveyors, ensuring hygiene and durability.
Collaborative Robot (Cobot) Palletisers
Collaborative robotic palletising system handling multiple production lines
Collaborative robot palletisers provide a flexible alternative where production volumes are lower or where available floor space is limited. They are particularly suited to manufacturers looking to automate manual palletising without the footprint or complexity of larger industrial robotic cells.
Cobot palletisers can be integrated into existing production lines and configured with application-specific tooling to handle a wide variety of products safely and efficiently.
The systems are built to integrate smoothly into your existing production processes. They feature user-friendly interfaces, advanced barcode scanning, automatic sorting capabilities, and comprehensive data tracking. Customised end-of-arm tooling is provided to meet your exact product handling requirements, from vacuum grippers for delicate items to mechanical grippers designed for heavier loads.
Typical Applications
Robotic palletising systems are used across a wide range of industries, including food and beverage production, pet food manufacturing, paper and tissue, building products, chemicals, logistics and general manufacturing.
Systems can be configured to handle cartons, trays, bags, boxes, crates, shrink-wrapped products and other palletised loads whilst integrating with conveyors, stretch wrappers, strapping equipment and warehouse automation technologies.
Installation, Commissioning & Technical Support
We provide installation, commissioning, operator training and ongoing technical support for robotic palletising systems throughout the UK and Ireland.
Our engineers also provide servicing, maintenance contracts and spare parts support, helping customers maximise system reliability and minimise production downtime throughout the life of the equipment.
Robotic Palletiser FAQs
Boxes, bags, shrink-wrapped bundles, crates and irregular items, with patterns tailored to different pallet sizes.
Articulated robots offer high flexibility and speed; multi-axis gantry robots are ideal for serving multiple lines simultaneously with precise layer handling.
Yes — we design single and multi-robot cells that can serve several infeed lines, with options for barcode scanning and automatic sorting.
Throughput is application-dependent (product, pick method, pattern, and tooling). We size the cell to your required rate after a short application review.
Fanuc, ABB, KUKA and Yaskawa Motoman, delivered with UTECO integration in Italy.
Custom end-of-arm tools: mechanical finger/clamp grippers for heavier or irregular items, vacuum for suitable packs and for interlayers/top sheets.
Yes — for food and beverage environments we can supply stainless-steel tooling, bases, guarding and conveyors.
Cells are CE-compliant with guarding, interlocks and risk assessment to current standards.
Yes — case packers, sleeve/shrink wrappers, checkweighers, metal detection, labelling, plus conveyors, stretch wrapping and strapping.
We have UK references and can arrange factory visits at our suppliers overseas if a like-for-like system isn’t available locally.